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May. 23, 2025
Like this collection - the most complete knowledge of air compressors in history
1. Source of power: the secret of the motor
The "heart" of the screw air compressor is its motor! Did you know? The motor voltage used by air compressors of different powers is also very different:
Below 250KW: 380V motor
Above 250KW: 6KV or 10KV high-voltage motor
The secret of the speed:
2-pole motor: nominal 2960r/min (actual ≥2910r/min)
4-pole motor: nominal 1480r/min (actual ≥1455r/min)
Industry knowledge: air compressor motors generally adopt the "large machine and small label" design, and the service factor is usually 1.1-1.2, which is equivalent to reserving 10-20% of the power reserve!
2. Core Technology: Screw Host Decryption
The screw host is the "brain" of the air compressor. Its core technology lies in the precise design of the yin and yang rotors:
Male rotor: thicker main drive rotor
Female rotor: thinner driven rotor
Amazing precision: The gap between the rotors is only 2-3 strands (0.02-0.03mm), which is thinner than a hair! This non-contact design greatly extends the life of the host.
Key Tips: The direct-connected host has a lower speed and the bearings are not subjected to additional forces, so its life is significantly longer than that of the belt-driven host!
3. Oil and gas separation: Working principle of oil separator tank
The oil separator tank is the "kidney" of the air compressor, completing two major tasks of oil and gas separation:
Primary separation: tangential air intake generates centrifugal force to throw out most of the oil
Fine filtration: 23 layers of imported glass fiber intercept tiny oil droplets layer by layer
Intelligent design:
Minimum pressure valve (0.45MPa open) ensures that the lubrication system builds pressure first
Safety valve (1.1 times the set pressure) automatically releases pressure to ensure safety
Transparent oil level mirror facilitates observation of lubricating oil volume
4. Temperature control: Detailed explanation of cooling system
Intelligent adjustment of temperature control valve:
≤70℃: oil does not pass through the cooler
70-76℃: partial oil cooling
≥76℃: all oil cooling
The company's main products include gas compressors, vacuum pumps, heat pumps, blowers, boosters, laser machines, gas post-processing systems, new energy equipment, fluid delivery pipelines, pressure vessels, etc.
The company has a high-level and efficient production and after-sales service team with over 25 years of industry experience. It can provide customers with 7*24 hours of comprehensive technical services and can provide customers with high-end energy-saving products and high-quality services.
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